Disciplines / Formulation, Process & Scale-up
From brief to bench to line — formulation and scale-up under NDA.
A recipe that works in a beaker can fail on a UHT line. We own the whole bridge between the two — formulation, process matching, and industrial scale-up — as one continuous engagement, not three separate quotes.
How we work
- Brief. You tell us the target product, the market, the line, and the constraints (cost, regulatory, label, processing). Under NDA from the first conversation.
- Bench. We propose formulations and trial them in our development partners' labs. We iterate.
- Pilot. We trial at pilot scale against your actual process realities — heat treatment, shear, packaging.
- Industrial. We support transfer to your line, validate at production volume, and document specifications.
- Lifecycle. We stay engaged through raw-material qualifications, cost optimizations, and product evolutions.
Process matching — formulating for your line, not a generic one
- Heat treatment — pasteurization, HTST, UHT, retort.
- Shear — homogenization, high-shear mixing.
- Packaging — hot-fill, cold-fill, aseptic.
- Equipment compatibility — we don't sell equipment, but we work alongside it. Our blends are dosed for your existing line, not against it.
Scale-up and troubleshooting
- Industrial scale-up — sustaining what worked at pilot at full production volume, with the same QC criteria.
- Troubleshooting — when a known formulation starts misbehaving (raw-material lot drift, season change, equipment wear), we investigate and propose.
Levers we work with: texture, viscosity, mouthfeel, emulsion stability, syneresis, freeze/thaw, shelf-life, sensory profile, cost-down.
Indicative timelines: brief to first bench sample, 2–4 weeks. Bench to pilot validation, 4–8 weeks. Industrial transfer, depending on your line, 4–12 weeks. Each engagement is different.
Confidentiality: every formulation we develop with you is yours. We don't publish customer names, we don't share recipes across clients, and we don't trade in your IP.
Have a formulation challenge?
Tell us what you're making. We'll tell you how we'd approach it.
Request a formulation discussion